The Ultimate Guide to Barndominium Types: Bolt-Up, Weld-Up, and Kits Explained

red barndominium with glass windows near the water

Don’t know what a barndominium is? Click here or here to learn.

In this post, we are going to discuss the three main types of barndominium construction methods. These include:

  1. Bolt-Up Barndominiums: These barndominiums are made with prefabricated steel components that are bolted together on-site.
  2. Weld-Up Barndominiums: Custom-made steel components are welded together on-site for a more personalized touch.
  3. Barndominium Kits: Complete building packages that include all the necessary materials and instructions for constructing your own barndominium.

Each type of barndominium has its own set of advantages and disadvantages, which we will discuss further in this post. Alright, let’s get started!

I. Bolt-Up Barndominiums

A. Description and construction process

Let’s start with bolt-up barndominiums, which are all about efficiency and ease of assembly. This type of barndominium is built using prefabricated steel components that are simply bolted together on-site. If you liked puzzles, Legos, or model kits as a kid, then this is the adult version! These are like ginormous, metal puzzles that you put together but get to live in instead of just playing pretend!

1. Prefabricated steel components

Steel components for bolt-up barndominiums are fabricated in a factory off-site which ensures precision and quality control. Each piece is meant to fit together flawlessly to make the building process quick and easy.

2. Bolted together on-site

When the prefabricated components arrive at your construction site, it’s time to put them together. The pieces are bolted together with high-strength bolts, resulting in a sturdy and dependable structure that is ready to be transformed into your dream barndominium.

B. Advantages

1. Speed of construction

One of the biggest advantages of bolt-up barndominiums is how fast they can be built. With the components pre-made and ready to go, your house can be assembled much more quickly than traditional building methods.

2. Cost-effective

Bolt-up barndominiums can be more cost-effective than weld-up buildings since the manufacturing process is more streamlined and efficient. Plus, the standardized framing package components often lead to reduced waste and material costs.

3. Structural durability

The precision-engineered steel framing used in bolt-up barndominiums make for a strong, durable, and long-lasting structure that can withstand all sorts of elements and stand the test of time.

C. Disadvantages

1. Limited customization options

While bolt-up steel buildings are great for quick builds, they are limiting when it comes to customization and personalization. Since the components are prefabricated, you have less design options than with a weld-up steel building.

2. Reliance on skilled labor and equipment

Although the assembly process is more streamlined, you still need skilled labor and specialized equipment to make sure everything is assembled correctly and safely. This can be a potential downside if you were hoping for a more do it yourselfer approach to your bolt-up steel building.

II. Weld-Up Barndominiums

A. Description and construction process

Up next, weld-up barndominiums. These barndos take customization to the next level since you weld-up framing materials on site. weld-up buildings are more flexible when it comes to design and layout, so if you are wanting a design that you cannot find anywhere else, a barndominium weld-up is probably the way to go. And if you did not know already, this is the route we took!

1. Custom-made steel components

Unlike bolt-up steel buildings, weld-up steel buildings utilize steel components that are made specifically for your project. You can either have the metal supply company custom make your framing materials based on your house plans, or you can just go to the company and pick out the parts you need from their already existing inventory. This means you have more freedom to create a design that you have envisioned.

2. Welded together on-site

Once the custom components have been fabricated or bought, they are then delivered to your building site (or you can pick them up and bring them), where they are then ready to be welded together. weld-up steel buildings ensure a strong and secure connection between the various components, creating a solid frame for your house.

B. Advantages

1. High level of customization

The main advantage of weld-up building is customization. With custom-made components, you can create a layout that is tailored to your specific needs, whether that means adding extra rooms, creating unique architectural features, or incorporating elements like solar panels or rainwater collection systems. My husband just bought the steel frame pieces he needed rather than having custom pieces made. And we even made big design changes as we built, like changing the entire roofline design AFTER our roof was already complete. A weld-up building is truly so convenient for a DIY build if you have welding skills. 

2. Enhanced structural strength

The on-site welding process used in weld-up barndominiums can result in a stronger and more stable structure compared to bolt-up methods. The welded connections provide additional reinforcement, which can be especially beneficial in areas prone to extreme weather or seismic activity. We live in tornado alley and have experienced one EF1 tornado since moving in with zero damage to our barndo.

C. Disadvantages

1. Longer construction time

One of the downsides of weld-up barndominiums is the longer construction time. Since the components are custom-made and require on-site welding, the process can take longer than the assembly of prefabricated bolt-up components.

2. Higher costs

Customization comes at a price, and weld-up barndominiums can be more expensive than their bolt-up counterparts. The additional labor, materials, and equipment required for the custom fabrication and welding process can drive up costs.

3. Requires skilled labor and specialized equipment

As with bolt-up barndominiums, weld-up structures also require skilled labor and specialized equipment for the construction process. This can be a challenge if you are in a remote location or if you were hoping for a more DIY-friendly approach. But everything is learnable and achievable if you have your heart set on it.

III. Barndominium Kits

A. Description and construction process

Last but not least, barndominium kits! These all-inclusive kits are intended to make the building process as simple and straightforward as possible. Everything you need to create your own barndominium is included, from the supplies and components to the step-by-step directions.

1. Complete building package

A barndominium kit is a one-stop shop for building your dream home. These kits typically include pre-engineered framing package, roofing materials, insulation, windows, doors, and all the necessary hardware. Some kits even come with optional extras like interior walls, flooring, and cabinetry. 

2. Includes all materials and instructions

One of the primary benefits of barndominium kits is that they include everything you need to get started, including clear instructions that walk you through the construction process. This can be a significant benefit for folks with minimal construction knowledge or who prefer a more DIY approach.

B. Advantages

1. Convenience and ease of construction

Barndominium kits make it simple to construct your own barndominium. You won’t have to worry about sourcing components or figuring out the construction procedure on your own because everything is provided.

2. Can be cost-effective

Barndominium kits can be a cost-effective alternative depending on the company and the individual kit you select. Manufacturers typically offer cheaper prices by packaging all of the essential materials and components together.

3. Variety of design options

Many barndominium kit manufacturers offer a range of design options which allows you to choose a layout and style that suits your needs and preferences. You will not have as much customization freedom as you will with a  welded barndominium, but there are still many personalization options.

C. Disadvantages

1. May require additional customization

While barndominium kits are a great place to start, you may find that you need to make additional modifications or customizations to achieve the layout or functionality you desire. This can increase the overall building time and cost.

2. Quality may vary among manufacturers

Barndominium kits, like any other prefabricated product, can vary in quality between producers. It is critical to conduct research and select a trustworthy company that employs high-quality products and has a track record of client satisfaction.

IV. Factors to Consider When Choosing a Barndominium Type

So now that we have talked about the differences between the types of barndos, you need to consider the different factors that goes with each in order to make your decision on which is best for you. Will you self-build, self-contract, or hire a builder (if you are not sure which, click here to learn which may be best for you). Knowing this will help you figure out which is a better route to go. Think about your budget, timeframe you want the build to be complete, and your customization preferences. Now that you have thought about those things, let’s go over some other key factors to consider when choosing the best barndominium type for your needs.

A. Local building codes and regulations

Before you begin building, it is critical that you research and understand your local building codes and regulations. Some construction methods or materials may be prohibited, or you may be required to obtain special permits. Make sure to consider these requirements when making your decision.

B. Availability of skilled labor and equipment

Finally, consider whether skilled labor and specialized equipment are available in your area. Both bolt-up and weld-up barndominiums require expert assembly and construction, whereas barndominium kits may be more suitable for a do-it-yourself approach. But do not let that hold you back; you can always learn how to do any method and DIY if you put your mind to it! Evaluate your available resources and select a barndominium type that corresponds to your construction capabilities.

Considering all of these variables will allow you to make an informed decision about the ideal barndominium type for your specific situation. With careful planning and attention, you will be well on your way to building your own barndominium!

Final Thoughts

Well, there you have it – a comprehensive guide to the different types of barndominiums! 

So, whether you prefer the efficiency of bolt-up barndominiums, the customization possibilities of weld-up structures, or the convenience of barndominium kits, there is a barndominium option for you. Now it is time to start envisioning, designing, and constructing your very own dream barndominium!

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ABOUT AUTHOR
builder hammers a nail into a wooden beam New building home, nailing hammer
Howdy!
We are Jessica and Alfredo. We are building our barndominium from the ground up with our own hands and have documented the entire journey online in hopes of inspiring and empowering others to DIY their home too.
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